Electronics Testing Solutions
Protorithm specializes in the development of advanced electronics, automation, automative testing systems, offering comprehensive solutions to ensure the quality, reliability, and performance of electronic devices. With a focus on innovation and precision, our team designs customized testing equipment and software tailored to meet the specific needs of various industries. From prototyping to final production, we provide end-to-end services that enhance product development, reduce time to market, and ensure compliance with industry standards. Partner with us to achieve unparalleled accuracy and efficiency in your electronics testing processes. We're also specializing in electronics design and production services which you can read more about it here.
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Our Solutions and Services
Electronics Testing Boards:
Our electronics testing boards can be used independently or as part of larger systems. Integrated self-diagnostic features help quickly identify errors and ensure equipment efficiency. Learn more about our boards here.
ICT and FCT Bed of Nail Platforms:
We offer fully automated or manual ICT and FCT platforms tailored for various products. Change fixtures as needed using a universal platform with self-diagnostic features. Our equipment supports up to 504 channels, making it suitable for complex testing scenarios. Learn more about the platforms here.
Custom Testing Block Manufacturing:
We design electronics testing blocks according to individual needs, integrating both our own and third-party solutions. We create a Python API so your team can easily adapt the equipment to their requirements. Learn more about testing blocks here.
Bed of Nail Fixture Design:
We design and manufacture Bed of Nail fixtures based on custom requests. We ensure the accuracy, reliability, and compatibility of our solutions with various platforms. Learn more about the fixtures here.
Why is testing necessary?
Investing in electronics testing systems can pay off sooner than expected. Here are some key numerical values:
Reduction in defects:
Up to 30-50 % fewer defective products.
Warranty services and returns:
Decrease by 20-40 %.
Reduction in production downtimes:
Production becomes 10-20 % more efficient.
Sales growth due to higher product quality:
Revenue increases by 10-15 %.
ROI:
Payback within 1-2 years, with cost reductions of up to
50 % over 5 years.
Ingun
Ingun is a renowned pioneer in the field of test and measurement technology, specializing in high-quality test probes and connectors. With a strong commitment to innovation and precision, Ingun designs solutions that enhance the reliability and efficiency of electronic testing processes. Their state-of-the-art products are trusted by industries worldwide, ensuring optimal performance and accuracy in testing applications. At Protorihm, we value our partnership with Ingun, leveraging their expertise to provide superior services to our clients.
What are the most popular testing methods?
Each of these testing methods is integrated into a specific stage of electronics manufacturing, depending on product complexity, production volume, and specific requirements. AOI and ICT are most commonly used after component assembly to check physical and electrical properties. FCT is performed in the final production stage to ensure the entire product functions correctly. Flying Probe Testing and X-ray Inspection are used for more complex products or low-volume production. The advantages and disadvantages of these testing methods are detailed here.
Each stage of electronics manufacturing is crucial for ensuring the highest quality. Protorithm utilizes advanced testing methods to ensure your product is flawless.
PCB Design and Prototyping
The first step is perfect PCB design. We conduct prototype testing to optimize the design and reduce the likelihood of errors.
PCB Manufacturing
Precisely manufactured PCBs are checked with Automated Optical Inspection (AOI) and In-Circuit Testing (ICT) to ensure that every circuit functions perfectly.
Installation Of Components
We mount components and then conduct AOI and ICT tests again to ensure proper assembly.
Post-installation Testing
Flying Probe Testing and Functional Testing (FCT) ensure that all components work together
Final Assembly and Functional Testing
We mount components and then conduct AOI and ICT tests again to ensure proper assembly.
Final Quality Control
We use X-ray Inspection to guarantee the highest quality for complex products.
Learn more about electronics testing methods here.
How are Electronic Products Classified and What Testing Methodologies are Applied?
Low Complexity Electronics:
We use AOI and ICT tests to ensure reliability.
Medium Complexity Electronics:
Decrease by 20-40%.
High Complexity Electronics:
Production becomes 10-20% more efficient.
How to Choose the Right Electronics Testing Systems and Suppliers?
When selecting electronics testing systems and suppliers, it’s important to consider several key factors:
Production Volume:
For high-volume production, it’s worth investing in automated testing systems such as ICT and AOI. Smaller manufacturers may find Flying Probe Testing to be more suitable.
Product Complexity:
Advanced testing technologies such as X-ray Inspection and FCT are essential for high-complexity products.
Flexibility:
Choose suppliers that offer modular equipment that can be easily adapted for different products.
Technical Support:
Opt for suppliers that provide long-term technical support and offer customized solutions tailored to your specific needs.
